The company was established under the name Allied Engineers & Founders producing 30 m.t. of casting per month like manifolds & valve bodies.
Two new moulding machines Kunkel Wagner APM-0 with 20 HPcompressors were installed.
The first foundry in Belgaum to install Shot Blasting Machine along with all equipments.
The first foundry in Belgaum to install Sand Testing & Chemical Testing Laboratory with Metallurgical Microscope.
Two new moulding machines Kunkel Wagner APM-2 with 30 HPcompressors were installed.
A new machine shop was setup to supply castings in machined condition to customers.
We became the first NTPC approved foundry is South India to manufacture & supply graded CI Castings.
A full-fledged machine shop to machine any casting required by our customers.
Carbon Silicon Analyzer was installed to achieve consistency in Metallurgy. Computerized all processes like marketing, sales, production, stores, accounts etc.
The company was accredited with ISO 9001:2000.
First export to South Africa and Dubai.
Addition of Induction Furnace and production of ductile iron components were undertaken.
Installation of first CNC machine in form of a vertical machining center to supplement the machining capabilities.
Addition of CNC Turning facility with additional inspection facility like 2D Height master in the machine shop.
Implementation of E.R.P system to further enhance the system efficiency.
Addition of Sand Plant, track line, mould handling system and large moulding machine along with other handling automation.
Addition of Cold Box Core Shooter machine.
Addition of spectro meter 21 element to analyze metal before pouring.
Addition of energy efficient screw compressors with air dryer for better quality of compressed air throughout the plant. Stopped hand molding totally. Addition of metallurgical microscope with image analyzer with software.
Export Warehouse for stocking, painting, assembly and packing export components (unit III). Registered Allied founders in Canada as non-resident importer and got a business number overseas, also started warehousing in Toronto Canada.
HMC 500X630 table size installed at the new machine shop with Renishaw probing system for job and tools. Addition of paint booth in the new machine shop for painting the assemblies before dispatch.
Installation of sand cooler and dust extraction system from green sand. Installation of ARPA 900 machines for better productivity and quality of the bigger molds (1000x1000 mm). Addition of optical digital pyrometer to check metal temperature precisely in the foundry before pouring the castings.
550 KVA induction furnace addition to double the melting capacity of the foundry. Continuous sand mixer for NO –BAKE sand for core making. Addition of CNC VTL in machine shop for machining pump valve and elevator components.
High pressure molding line for production of high quality molds with consistency.