Molding Lines

We have 2 green sand molding lines with different Simultaneous jolt squeeze molding machines as per sizes mentioned below.

  • ARPA 450 LINE has a box size of 25x25x9 inches box size. (Medium) Weight range from 20 kgs. to 90 kgs.bunch weight.
  • ARPA 900 LINEhas a box size of 36x36x10 and 33x27x16 inches box size (large) Weight range 60 kgs. to 250 kgs. Bunch weight.

Future expansion in 2019 : Hydraulicpushers for all lines.

Sand Plant (Green Sand)

  • We have installed a green sand plant with a capacity of 20 metric tons per hour sand recycling capacity.
  • The sand plant is totally PLC controlled for the batch mixing and moisture addition, to control the quality and consistency of the sand mixed for molding.
  • We have arrangement to supply sand from the sand plant to all the 3 molding lines that we have installed.
  • We have a 100 tons hopper for the storage of return sand overhead which receives the return sieved and demagnetized sand after the Knockout phase.
  • We have conveyor system to support the sand plant by distribution of sand throughout the plant according to the plant capacity. It consists of the underground conveyors for the collection of knockout sand and over head conveyors and bucket elevators to feed the sand back to the hoppers.
  • Sand cooler cum dust extraction system: Drum type cooler with dust extraction system with a capacity of 20 tons per hour.

Future expansion 2019 : Load cell for hoppers to make fully automatic cycle.

Knock Out

We have dedicated knock out for each line.

  • Knock out one ton for line 1 & 2.
  • Knock out and vibro-feeder 3 ton for line 3.
  • We have installed mold/box handling equipment at the knockout stage for all the lines.

Future expansion 2019 : Hanger type conveyors to move knocked out castings to fettling shop.

Manufacturers and Exporters of  Valve bodies, Manufacturers and Exporters of  Casting sourcing, Manufacturers and Exporters of Valve machined castings, Manufacturers and Exporters of lift & elevator castings ,Manufacturers and Exporters of Ductile iron foundry, Manufacturers and Exporters of Grey iron castings, Manufacturers and Exporters of Cast iron foundry, Casting sourcing, Cast iron pulleys ,S.g iron castings/spheroidal iron castings, Valve machined  castings , Lift & elevator castings , Valve bodies ,Cast iron castings, Ductile iron foundry, Alloy cast iron, Ductile iron castings , Grey iron castings ,Manufacturers of alloy cast iron, Manufacturers of alloy cast iron india, Cast iron machined components, Ductile iron machined components, Cast iron pump machined components, Steel  machined castings. Manufacturers and Exporters of  Valve bodies, Manufacturers and Exporters of  Casting sourcing, Manufacturers and Exporters of Valve machined castings, Manufacturers and Exporters of lift & elevator castings ,Manufacturers and Exporters of Ductile iron foundry, Manufacturers and Exporters of Grey iron castings, Manufacturers and Exporters of Cast iron foundry, Casting sourcing, Cast iron pulleys ,S.g iron castings/spheroidal iron castings, Valve machined  castings , Lift & elevator castings , Valve bodies ,Cast iron castings, Ductile iron foundry, Alloy cast iron, Ductile iron castings , Grey iron castings ,Manufacturers of alloy cast iron, Manufacturers of alloy cast iron india, Cast iron machined components, Ductile iron machined components, Cast iron pump machined components, Steel  machined castings.
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Core Shop

  • We currently have 2 type of core making processes.
  • No bake 2 part process.
  • Cold box process.
  • No bake 2 part process is used when the volume of production is low or the core box does not fit in our cold box machine.
  • The Cold box process will be considered for all the new enquiries and all the cores considered for oil cores will be converted to cold box process by the end of 2013.
  • We have installed a Universal Parting Automatic (PLC) cold box core shooter with a capacity of 50 liters in one shot which can make quality cores up to 50 kgs. per piece every 2 minutes.
  • The maximum core box size will be
    700 X 600 X 800 VERTICAL.(LXBXH)
    700 X 700 X 800 HORIZONTAL. (LXBXH)
  • We have dedicated mixer with platform above the cold box core shooter to provide continuous supply of resin/hardener mixed sand to the cold box machine .

Future expansion 2019 : Continuous sand mixer for NO BAKE core making with hopper.

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Melting Dept

  • We have250 KW Inducthotherm make induction furnace for ductile iron and cast iron for pouring in line 1 and 2 with a capacity of 500kgs per hour melt rate .
    We have 2 pots 500kg/300kg
  • We have pouring ladles up to 500 kg capacity for directly pour in the molds.
  • Treatment ladle for treating 500 kg liquid metal with magnesium for ductile iron manufacturing.
  • We have a Carbon –Silicon analyzer to ensure the chemical composition before pouring into the molds.
  • We are equipped with a 21-element spectrum analyzer for checking chemistry before pouring.
  • We have provided the melting department optical digital pyrometer for accurate and unlimited temperature readings for every pour.

Future expansion 2019 : Addition of 550 KW furnace to increase melting capacity.

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Fettling

We have fettling shop equipped with the following machines.

  • 72 inch double door shot blasting machine
  • 18 inch swing grinder
  • 16 inch table grinder
  • 6 inch pneumatic grinders
  • Pencil grinders
  • Pneumatic chisels

Future expansion 2019 : Addition of hanger type short blasting machine.

Manufacturers and Exporters of  Valve bodies, Manufacturers and Exporters of  Casting sourcing, Manufacturers and Exporters of Valve machined castings, Manufacturers and Exporters of lift & elevator castings ,Manufacturers and Exporters of Ductile iron foundry, Manufacturers and Exporters of Grey iron castings, Manufacturers and Exporters of Cast iron foundry, Casting sourcing, Cast iron pulleys ,S.g iron castings/spheroidal iron castings, Valve machined  castings , Lift & elevator castings , Valve bodies ,Cast iron castings, Ductile iron foundry, Alloy cast iron, Ductile iron castings , Grey iron castings ,Manufacturers of alloy cast iron, Manufacturers of alloy cast iron india, Cast iron machined components, Ductile iron machined components, Cast iron pump machined components, Steel  machined castings. Manufacturers and Exporters of  Valve bodies, Manufacturers and Exporters of  Casting sourcing, Manufacturers and Exporters of Valve machined castings, Manufacturers and Exporters of lift & elevator castings ,Manufacturers and Exporters of Ductile iron foundry, Manufacturers and Exporters of Grey iron castings, Manufacturers and Exporters of Cast iron foundry, Casting sourcing, Cast iron pulleys ,S.g iron castings/spheroidal iron castings, Valve machined  castings , Lift & elevator castings , Valve bodies ,Cast iron castings, Ductile iron foundry, Alloy cast iron, Ductile iron castings , Grey iron castings ,Manufacturers of alloy cast iron, Manufacturers of alloy cast iron india, Cast iron machined components, Ductile iron machined components, Cast iron pump machined components, Steel  machined castings. Manufacturers and Exporters of  Valve bodies, Manufacturers and Exporters of  Casting sourcing, Manufacturers and Exporters of Valve machined castings, Manufacturers and Exporters of lift & elevator castings ,Manufacturers and Exporters of Ductile iron foundry, Manufacturers and Exporters of Grey iron castings, Manufacturers and Exporters of Cast iron foundry, Casting sourcing, Cast iron pulleys ,S.g iron castings/spheroidal iron castings, Valve machined  castings , Lift & elevator castings , Valve bodies ,Cast iron castings, Ductile iron foundry, Alloy cast iron, Ductile iron castings , Grey iron castings ,Manufacturers of alloy cast iron, Manufacturers of alloy cast iron india, Cast iron machined components, Ductile iron machined components, Cast iron pump machined components, Steel  machined castings.
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Paint Shop

We have a spray/dip painting facility for the raw castings with red oxide primer for corrosion prevention.

Pattern Storage, Maintainence & Development

  • We have pattern storage and maintenance area with experienced persons capable of match plating and maintaining the equipment.
  • We get all our patterns outsourced from the best pattern makers in our area machine made (VMC) with graded material.
  • Our pattern makers are capable of converting all the 2D drawings to 3D to manufacture a pattern.

Download list of plant & machinery at Allied Founders